Hi what amp stick welder do you need to join 2" x 2" solid mild steel only need to know amps - thanks



Answer:
To weld 2"X2" solid mils steel section only higher amp stick is not enough, you need to do WEP means “Weld Edge Preparation". After WEP you need 1 cm dia weld stick with 600/800 amps. And without WEP, you need other method to weld the said section.
To weld solid 2x2 inch steel you will have to form a deep V join and make multiple passes. Basically that kind of job will take just about as much current as you can throw at it on a domestic welder apart from the first 3 passes to build the initial fillet.

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